Installation Procedure
BackEvaporator Installation Checklist
Checklist for Installation and Commissioning of Evaporator
- Check the unit must be bolted down with fastening bolts
- Check the units must be installed with sufficient slope towards the drain of Condensation water
- Ensure that Inert gas must be charged into the piping during brazing
- Ensure that when connecting the drip tray to discharge line, the connection nut must be tightened by hands, do not use tools
- Check the System piping must be in accordance with good refrigeration condition
- Ensure that Piping distance between condensing unit and evaporator has to be minimum
- Check the Fluid carrying pipelines must be protected against mechanical damage while mounting on cold room walls
- Check piping insulation – repair / replace if required
- Check that all system liquid line solenoid valves at fixtures are connected to the correct
- Check Thermostatic Expansion -Valves including bulb location, bulbs positive contact with the suction line and that the bulb is properly insulated
- Check that the location of Evaporator, air pattern must cover the entire room
- Ensure that Never locate evaporators over doors
- Check the finned surface area of coil should be clean
- Check all strainers - replace / clean if required
- Ensure that electrical wiring is in accordance with previously mentioned drawings or documentation and that all fan motor direction is correct
- Make sure that the power supply must meet three phase voltages must be +/- 10% of nameplates ratings
- Check / verify that all breakers and switches are in ON position during commissioning
- Check / verify that all refrigeration loads are in refrigeration mode
- Check all entire system fans for operation (Direction & function)
- Check operation of all heaters (coil, pan, and drain lines)
- Check all temperature probes at fixtures and confirm that they assigned to the correct
- Ensure that all Evaporators are delivering correct superheat and that no flooding back occurs
- Check Air Flow and Air Throw distance
- Check that the condensate drains tubes are free of any obstruction and terminated at the appropriate point of discharge
Commissioning Checklist
- Check all electrical and refrigerant connections
- Check the room thermostat for normal operation and otherwise adjust
- Make sure all Schrader valve caps are in place and tight
- All fan motors on evaporators should be checked for proper rotation and fan motors mount should be carefully checked for tightness and proper alignment
- Check the operation of compressor
- Check liquid line, sight glass and expansion valve operation
- Feeler bulbs must be in positive contact with the suction line and should be insulated
- Thermostatic expansion valve must be checked for proper superheat settings of approx. 5-8 K
- Ensure that the evaporator coil to achieve required cooling
- Check drain pan for proper drainage
- Check the defrost operation during unit running time